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From: dual45s on 6 Nov 2009 16:24 I'm sure everyone knows all the following but the traffic has fallen off so much I thought I'd dredge up some obvious stuff just to talk about bike maintenance. WARNING - none of this is warranted to be safe so don't do it if you can't take responsibility for your own actions. After all, what the hell do I know? In fact don't do any of this stuff. 1. H-D has been shipping their bikes with no lubrication on the control levers for a while now. This adds to the total effort required to use them which can be a pain in the butt in heavy traffic. You can swab some grease in the lever housing using a Q-Tip which will help some or you can do it right and take the levers off and lubricate the axel pins as well as the bearing surfaces the lever ride in. You will need a pair of circlip pliers (you can get a cheap set at Northern tool if this is all you are going to use them for) to R & R the circlips. The difference is something you will feel. Hint - put a towel on the floor as the circlips have a habit of falling off the pliers and rolling into the great beyond. Read the manual about how to replace the brake lever or you will tear the rubber boot over the switch. Doing this coupled with covering you levers and switch housing when you wash the bike should result in not needing to do it again for a very long time. 2. Vibration will kill anything and can be damn aggravating. Taking your foot pegs off and lubing the axels and the bearing surfaces with grease lets you tighten them down a hair more and still be able to work them easier than normal. This goes for rider pegs, passenger pegs, and any pegs you might have mounted on your crash bars (if you have one). It is nice to not have the crash bar pegs flopping around or so darn tight you can barely move them but be able to position them with essentially little effort. The more time you spend looking at the road is a heck of a lot better than fighting with highway pegs that are so damn stiff they will hardly move. Rider pegs will wear and give you bike that well used feeling without some care. 3. Throttle grip - H-D uses (or at least did) white lithium grease to lube the handlebar and inside of the throttle grip tube. I guess they do this so you won't grab a handful of throttle and mow down your neighbors Petunias. The "problem" is that stuff is sticky as hell and takes a lot more effort than it should to turn the throttle. The obvious solution is to take the throttle apart (towel on floor to catch those damn little cable barrels) and clean the handlebar off and the inside of the throttle tube (read the manual). I spray brake cleaner inside the throttle tube and it gets it clean enough. You then relube using either regular grease or wheel bearing grease if that is all you have available. You want a very thin layer of lube here for maximum function (I know folks that use very heavy weight oil and it seems to work just fine). You bike will feel like it just had a tune up but be careful until you get used to the very little effort it takes to move the throttle. Remember the Petunias. Now back to the normal stuff and don't tell me all this is stuff everyone already knew. I told you that in the beginning. And remember, I said don't do it. -- Wayne AH 52 The road goes on forever
From: al b on 6 Nov 2009 16:31 dual45s wrote: > > Now back to the normal stuff and don't tell me all this is stuff everyone > already knew. I told you that in the beginning. And remember, I said don't > do it. Geeminy. How could you even think of posting something that useful here?? Thank you. al b
From: TL Mitchell on 6 Nov 2009 17:12 "dual45s" <dual45s(a)tampabay.rr.com> wrote > 1. H-D has been shipping their bikes with no lubrication on the control > levers for a while now. > 3. Throttle grip - H-D uses (or at least did) white lithium grease to lube > the handlebar and inside of the throttle grip tube. When I pulled the grips on the '10-barge to replace 'em with something more poser-worthy there wasn't a speck of anything on the bars or inside of the throttle grip. Nuthin'! I'll bet they save a hundred bucks a year by no longer lubing 'em. A little Dri-Slide on there now and the petunias are in jeopardy. >> Read the manual about how to replace the brake lever or you will tear the >> rubber boot over the switch. << These days you're almost better off not reading their instructions...... take a gander at the I-sheet to replace the front brake lever. http://www.harley-davidson.com/en_US/Media/downloads/Service/isheets/-J04278.pdf Drain, disassemble and remove the master cylinder?!? Are you kidding me??? They're nutz! Glad I paid no attention to that as I've done it many times before..... loosened up the housings, let the circlip fly, pulled the pivot pin and the lever dropped right out. Reversed with the chrome poser-lever and all is as it should be. Drain the master cylinder to replace the lever?!?!?!?!? Sheesh....... BTW, they changed the circlips..... the little bitty holes are now so small that the points on ring snap or circlip pliers won't even fit in 'em. May as well just mutilate 'em pushing 'em apart with a couple of small screw drivers and replace with new. >> The obvious solution is to take the throttle apart (towel on floor to >> catch those damn little cable barrels)<< Them little brass bastards sure bounce good, huh? Pick up a few extras to outsmart Murphy and stick 'em in a drawer and you'll never stand in disbelief as a brass ferrule bounces towards the floor drain again. (don't ask) Nice thing about TBW, no more throttle tubes, cables or ferrules. The jury is still out whether this is a good thing or not, IMO. 112
From: Curly LaJolla on 6 Nov 2009 17:26 On Fri, 06 Nov 2009 13:42:31 -0800, big_piper <jb(a)mcneel.com> wrote: >BigPiper >BS#246 Seriously, 246? I didn't even know we were up that high. You've been around for a long time. What are we up to now, a thousand? -- Curly LaJolla AH#117 BS#107 2004 FLHTPI Cop Bike The party never ends!
From: dual45s on 6 Nov 2009 17:36 "TL Mitchell" <tlmitchell99(a)earthlink.net> wrote in message news:6--dnd0c6Mf_AmnXnZ2dnUVZ_hCdnZ2d(a)earthlink.com... > "dual45s" <dual45s(a)tampabay.rr.com> wrote snip > Drain, disassemble and remove the master cylinder?!? Are you kidding me??? > They're nutz! That is a lot like saying drain the gas tank and remove the fuel pump before changing the gas cap. Nutz is hardly enough. -- Wayne AH 52 The road goes on forever
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