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Prev: Round 5, FOAK: 1982 Kawie KZ550 C3 LTD Restoration Options
Next: Changing crank seals on an RD-400
From: TOG on 11 Nov 2009 08:58 On 11 Nov, 11:29, Bob Scott <B...(a)bobandaileen.co.uk> wrote: > Come to think of it, I've unscrewed the tank badges but they are still > stuck fast to the tank. I suspect there isn't much structural integrity > under the badges. > Notorious weak spot on a lot of tanks, that. Water trickles down behind the badges and gets trapped. The Kawa GT550/750 fours suffered from it. I used to take the badges off mine every year ot two, and dollop a load of grease beind them. Never had a problem.
From: TOG on 11 Nov 2009 11:28 On 11 Nov, 14:29, Bob Scott <B...(a)bobandaileen.co.uk> wrote: > Bob Scott <B...(a)bobandaileen.co.uk> writes > > >TOG(a)Toil <totallydeadmail...(a)yahoo.co.uk> writes > >>On 11 Nov, 10:09, Bob Scott <B...(a)bobandaileen.co.uk> wrote: > > >>> In fairness to the lining, it did last more than 10 years and, having > >>> removed the tank from the bike, I reckon the tank would have been > >>> unusable years ago as the underside of it was unbelievably rusty. When > >>> the current tank starts to look rusty inside I'll get it lined as well > >>> and that should see out the rest of the bike. > > >>I suppose 10 years is pretty good going. > > >Oh yeah - I was annoyed when I saw the flaking then had to think about > >when the lining had been applied... > > Bad form and all that, but something occurred to me just now - I think > this was the first time we had put the bike away with an empty tank. > Wonder if sitting with a tank full of petrol might have prevented the > peeling? No idea. Ask a materials specialist?
From: Shantideva Upasaka on 11 Nov 2009 12:34 On Nov 11, 6:29 am, Bob Scott <B...(a)bobandaileen.co.uk> wrote: > Bad form and all that, but something occurred to me just now - I think > this was the first time we had put the bike away with an empty tank. > Wonder if sitting with a tank full of petrol might have prevented the > peeling? Maybe. You have to consider the effects of long term exposure to alcohol upon epoxy. You can build an airframe from fiberglass or carbon fiber, but if you want to carry gasoline inside an integral composite tank in the wing or fuselage, you have to use epoxy to bond the fibers together, because alcohol will gradually eat up the traditional polyester resin that's been used since the 1930's. Volatile alcohol additives are the first fraction to self-distill out of stored gasoline. But, if the tank is empty, rust will start finding its way through the epoxy tank liner. Did you know that the pressure vessel of the Apollo command module was all epoxied together to make a very strong, lightweight structure? We had to go to extreme degreasing of the surfaces and then abrading them with Scotch Brite abrasive pads to get the epoxies to stick to the parts that we were bonding together. We had to prepare a test specimen with every joint we bonded together and it was pulled apart on a tensile strength tested to prove its strength. Of course you cannot get inside of a motorcycle gas tank to abrade it evenly, unless you want to sandblast it inside. So the Kreem kit gives you some acid to etch the inside of the tank, and how long you allow the acid to work and how you neutralize the acid and dry the tank out will determine how much oxidization starts on the inner surfaces before you get around to pouring the liquid epoxy into the tank...
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