From: frag on
In article <4nu0c59jt8mjt9bqovlaodpjhrpi91coed(a)4ax.com>, news(a)champ.org.uk
says...
>
> You're completely wrong.
>
> The immobiliser logic is *in* the ECU. The external device is
> actually called an 'immobiliser amplifier' - it takes the signal
> detected from the chip in the key, er, amplifies it, and sends it to
> the ECU.
>
> The kit ECU doesn't even have the immobiliser/key matching stuff in
> it.

I don't see a download link for the racing harness (the thread got off topic
talking about how to grab pages of PDFs for dozens of posts) so I can't help
you anymore without that.

Can you point me to the normal harness your bike has and the racing harness?

--
frag
From: Champ on
On Wed, 7 Oct 2009 08:43:47 +0100, frag <news4(a)ukrm.co.uk> wrote:

Krusty and I had a gone at it last night, and while we improved our
understanding, we really didn't figure out what was going on.

>Can you point me to the normal harness your bike has and the racing harness?

I'm getting a colleague at work to hack just the diagram pages out of
the full PDFs - I'll post them up as soon as I've got them.
--
Champ
We declare that the splendor of the world has been enriched by a new beauty: the beauty of speed.
ZX10R | Hayabusa | GPz750turbo
neal at champ dot org dot uk
From: Champ on
On Wed, 07 Oct 2009 09:46:30 +0100, Champ <news(a)champ.org.uk> wrote:

>>Can you point me to the normal harness your bike has and the racing harness?

>I'm getting a colleague at work to hack just the diagram pages out of
>the full PDFs - I'll post them up as soon as I've got them.

OK,once more into the breach...

The road diagrams (US, without immob, and 'other' with immob) are at:
http://www.champ.org.uk/bikes/ZX10R-RoadWireDiag.pdf

The race kit diagram is at:
http://www.champ.org.uk/bikes/ZX10R-RaceWireDiag.pdf

There's also a pic, from the road manual, showing the subset diagram
for the ignition circuitry (which includes fuel pump, etc). This
diagram also showws the immob stuff as dotted lines, where it applies
http://www.champ.org.uk/bikes/ZX10RWireDiag-ign.xps

Thanks in advance...
--
Champ
We declare that the splendor of the world has been enriched by a new beauty: the beauty of speed.
ZX10R | Hayabusa | GPz750turbo
neal at champ dot org dot uk
From: antonye on
Champ wrote:
>
> The immobiliser logic is *in* the ECU.  The external device is
> actually called an 'immobiliser amplifier' - it takes the signal
> detected from the chip in the key, er, amplifies it, and sends it to
> the ECU.
>
> The kit ECU doesn't even have the immobiliser/key matching stuff in
> it.

<arrives late to the party>

All of which is completely correct. But what I'm wondering is if
you're chasing something that isn't even a problem?

AFAIAA, if the immobiliser is in the ECU, and you're using a race
ECU that doesn't have an immobiliser, then there's nothing that
should stop it from working.

The system is similar to that used in the Marelli 5.9M ECUs that
Ducati use, except they have an extra code in the clocks that needs
to match both the key and the ECU. The security comes from if the
key doesn't match the clocks and the ECU, then the it immobilises
the fuel pump. There is a way round this, by resetting the ECU into
a factory "learn" mode which will synch with the clocks/keys when
it's next switched on; this is how they come out of the factory.
But I digress...

Yes, it seems like you have an immobiliser fault, but you should
be able to put the race ECU into the loom (as I'd be pretty sure
that the looms are essentially identical, except for the missing
road kit on the race loom) and it would start. If the race ECU
doesn't care about the immobiliser, then it should just start.

The immobiliser antenna is just there to read the code from the
key and send it to the ECU; it's a dumb piece that just sends
a code. If the ECU isn't doing anything with this code then
surely it's not needed?

It's interesting that the starter turns but it doesn't fire.
Does the pump prime? Is petrol flowing? I'd be tempted to step
through the fuel system to see if it's flowing. You may just
have something stupid like a duff relay on the fuel injectors
or even a blown fuse.

Looking at the Race wiring diagram, there's no mention of
the antenna, so I wouldn't bother plugging it in to your
loom if you have it in there as it may be confusing the
ECU. It seems it's a dual function connector as it's marked
as immobiliser and diagnostics on the road loom. Maybe it's
shorting something it shouldn't be in the ECU?

Time to get the multimeter out I think? This is one of the
reasons we fitted the earlier FI loom to my race bike as it
uses the 1.5M ECU that doesn't have the immobiliser (at
least it's not enabled in the Ducati version) whereas the
later 5.9M ones do, and you need clocks and keys for it.

--
Antony

From: antonye on
antonye wrote:
>
> Looking at the Race wiring diagram, there's no mention of
> the antenna, so I wouldn't bother plugging it in to your
> loom if you have it in there as it may be confusing the
> ECU.

Looking at the pic that Pete put up, I'd say remove both the
antenna and the immobiliser amplifier, as both of these components
shouldn't be needed with either an unlocked (ie, US) or race ECU.

I expect that the immobilizer "amplifier" is stopping the ECU from
running over the bike by putting it into a diagnostics mode, hence
the dual purpose of the port. By unplugging it and leaving it
free it may let it run...

--
Antony
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