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From: Rob Kleinschmidt on 27 May 2010 10:37 On May 27, 12:34 am, "TOG(a)Toil" <totallydeadmail...(a)yahoo.co.uk> wrote: > On 27 May, 08:23, Robert Bolton <robertboltond...(a)gci.net> wrote: > Interesting. The dealer has confirmed that the reg/rec is toast. How > this happened on a 2,000-mile bike is anyone's guess. But my limited > experience with bike electrics is that they either fail because of > corrosion in the connections (not an issue here) or simply because > they just feel like it. Come to think of it, this makes some sense. I had a similar problem on diesel SUV a few years back where there was high resistance in the charging path. The regulator eventually failed in perpetual "on" after it kept trying to push watts into the battery through a high resistance path. Some bozo kid charged me 50 bucks to hook the damn car up to a machine that went ping and pronounced the regulator bad but totally missed the high resistance problem. I finally found a 3 volt drop between the engine and frame indicating a screwed up ground cable. If it were my bike, I'd look real hard for a bad ground or +12 connection in the battery connections, or if it was new, insist that the dealer run this check. Wherever that voltage reading was coming from, it should match to a reading taken directly across the battery terminals.
From: ? on 27 May 2010 11:13 On May 27, 1:34 am, "Feeling Gecko-ish"" <totallydeadmail...(a)yahoo.co.uk> wrote: > But my limited > experience with bike electrics is that they either fail because of > corrosion in the connections (not an issue here) or simply because > they just feel like it. How pathetic. Solid state electronics have no emotions. > Ah. Oh dear. Feeling like a small green lizard this AM, are you?
From: ? on 27 May 2010 11:15 On May 27, 7:37 am, Rob Kleinschmidt <Rkleinsch1216...(a)aol.com> wrote: > If it were my bike, I'd look real hard for a bad ground or > +12 connection in the battery connections, or if it was > new, insist that the dealer run this check. Wherever > that voltage reading was coming from, it should match > to a reading taken directly across the battery terminals. The RR might sense voltage from a remote point in the wiring harness. This was a comon Honda problem. Excessive numbers of production break connections in the wiring harnesses of VFR's led to high resistance and voltage differences that caused many RR's to fail prematurely.
From: ? on 27 May 2010 11:20 On May 27, 7:37 am, Rob Kleinschmidt <Rkleinsch1216...(a)aol.com> wrote: > I had a similar problem on diesel SUV a few years back > where there was high resistance in the charging path. I added a cheap Pep Boys series ammeter to the charging circuit of my old Chevy station wagon many years ago and got into problems with high resistance in the voltage sensing loop. It seems that the ammeter studs only had one washer and nut to attach the leads to the ammeter. So the bottom of each terminal was pressed against plastic instead of metal. The plastic heated up due to passage of current and the resitance of the voltage sensing circuit increased. The voltage regulator increased current to the generator field to raise voltage, which increased the heat at the ammeter terminals, etc, etc, in a self-destructing feedback loop...
From: TOG on 27 May 2010 11:30
On 27 May, 16:15, "?" <breoganmacbr...(a)yahoo.com> wrote: > On May 27, 7:37 am, Rob Kleinschmidt <Rkleinsch1216...(a)aol.com> wrote: > > > If it were my bike, I'd look real hard for a bad ground or > > +12 connection in the battery connections, or if it was > > new, insist that the dealer run this check. Wherever > > that voltage reading was coming from, it should match > > to a reading taken directly across the battery terminals. > > The RR might sense voltage from a remote point in the wiring harness. > > This was a comon Honda problem. > > Excessive numbers of production break connections in the wiring > harnesses of VFR's led to high resistance and voltage differences that > caused many RR's to fail prematurely. Wrong, the world will not be surprised to hear. The problem was usually caused by one or both of two factors. The first (relatively rare) was corrosion causing shorts. The second was that Honda mounted the unit very near the engine with no cooling flow of air and it overheated. Honda upgraded the reg/rec with a finned unit, which generally solved the problem. I've even heard of CPU fans being fitted to cool the reg/rec. If the problem had been due to too many 'production break connections', then the upgraded unit would have failed as well, since it's a simple plug-in retro-fit, and the number of wiring connections wasn't changed at all. |